TYA-10F Explosion-proof Lubricating Oil Purifier
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TYA-10F Explosion-proof Lubricating Oil PurifierThis series of products is an oil purifier designed for use in flammable and explosive environments such as petroleum, petrochemical, chemical, coal mine, metallurgy, power plants, etc. Its heating system, electrical control system, motor, solenoid valve and other electrical parts adopt explosion-proof types. The explosion-proof marks include ExdⅡBT4 and ExdⅡCT4, which can meet the needs of various hazard levels. It is used for regeneration and purification of turbine oil, refrigeration oil, hydraulic oil, lubricating oil and other oils. Through special configuration, it can effectively remove harmful components such as water, impurities, gas and volatiles (such as ammonia, etc.) in the oil, improve oil quality, and restore its service performance.
I. Features:
● This oil purifier is designed for use in flammable and explosive environments.
● Super strong dehydration and degassing system, which can efficiently and quickly remove water, gas, and light hydrocarbons in the oil.
● Precise multi-stage filtration system, which can effectively remove impurities in the oil.
● Advanced automatic constant temperature control system, automatic liquid level control system, automatic pressure protection system and excellent configuration ensure high-performance operation of the equipment.
● Online oil filtration, capable of unattended operation, and the operating status is displayed by indicator lights.
● This machine has a humanized design, low noise, easy operation, long maintenance interval, low energy consumption, and saves operating costs.
● The whole machine is equipped with interlocking safety protection, and the oil inlet and heating systems are interlocked to avoid adverse effects caused by misoperation.
II. Optional modes:
● The overall structure can be made into mobile, fixed, or trailer type (single axle or double axle).
● It can be made into fully enclosed, canopy type, shed type, or open type.
● The equipment color can be selected arbitrarily according to user needs.
III. Working principle:
The explosion-proof vacuum oil purifier is designed according to the different boiling points of water and oil. It is composed of a vacuum heating tank, fine filter, primary filter, vacuum pump, oil discharge pump, and electrical cabinet. The vacuum pump extracts air from the vacuum tank to form a vacuum. Under the action of atmospheric pressure, the external oil enters the primary filter through the oil inlet pipeline to remove larger particles, and then enters the heating tank. After being heated to 40-75°C, the oil enters the vacuum tank. The water in the oil rapidly evaporates into water vapor and is continuously sucked by the vacuum pump into the oil-water separator. The water vapor in the separator is cooled and restored to water, then discharged. The oil in the vacuum heating tank is discharged by the oil discharge pump into the fine filter, where particulate impurities are filtered out through the filter element. Thus, the whole process of vacuum filtration to quickly remove impurities, water, and gas from the oil is completed, and clean oil is discharged from the outlet.
IV. Technical parameter table:
Item
Parameter name
Unit
TYA-20
TYA-30
TYA-50
TYA-100
TYA-150
TYA-200
TYA-300
TYA-500
Equip
ment
Tech
nical
Indi
cators
Flow rate
L/H
1200
1800
3000
6000
9000
12000
18000
30000
Working vacuum degree
MPa
-0.06 ~ -0.096
Working pressure
MPa
≤0.5
Constant temperature control range
℃
20 — 80
Power supply
V
380V/50Hz (or according to user needs)
Working noise
dB(A)
≤78
Heating power
kW
28
30
35
48
72
96
144
193
Total power
kW
32
35
42
53
80
104
155
210
Inlet and outlet pipe diameter
mm
32
32
38
38
50
50
65
80
Equipment weight
Kg
400
650
750
880
950
1000
1500
2000
Oil
Treat
ment
Indi
cators
Water content in oil
%
None (GB/T260)
Gas content in oil
%
≤0.1 (GB/T243)
Mechanical impurities
%
None (GB/T511)
Filtration precision
μm
≤10
※ Equipment dimensions and equipment weight are for reference only, and the actual product shall prevail as the product continues to develop.
V. Instructions for use of TYA series explosion-proof vacuum oil purifier
Connect the oil inlet and outlet pipes and oil circuit, connect the power supply, connect the safety ground wire, check whether each circuit is reliably connected, and close the vent valve and oil inlet valve. First press the vacuum button and observe whether the pointer of the vacuum gauge moves. If it does not move, the power line needs to be swapped. When the vacuum gauge reaches a negative pressure of 0.06 MPa, the oil inlet valve can be opened to let oil in. When the oil reaches 1/4 of the oil level pipe, start the oil discharge button. If the oil level continues to rise, remember that the filtered oil must not be sucked into the vacuum pump, so as not to affect the vacuum degree. Then open the vent valve to keep the vacuum degree between -0.06 and -0.08, and then start the heating button. During the heating process, set the required heating temperature according to the vacuum degree and the water saturation curve to heat the oil. Before stopping the oil filtration, first turn off the heating button, wait for the oil to circulate for a few minutes, and then turn off the vacuum and oil discharge buttons; otherwise, the service life of the heating tube will be affected. During operation, if the pressure gauge reading is ≥0.3 MPa, it indicates that more impurities are adsorbed on the filter element, and the machine needs to be stopped to clean the filter element. After the work is completed, open the vent valve to make the vacuum degree zero; otherwise, the service life of the vacuum pump will be affected.
